Volvo PCV Breather System Kit - Genuine Volvo KIT-516251
  • Volvo PCV Breather System Kit - Genuine Volvo KIT-516251
  • Volvo PCV Breather System Kit - Genuine Volvo KIT-516251
  • Volvo PCV Breather System Kit - Genuine Volvo KIT-516251

NOTE:

  • This application guide has a note which contains "FC1" & "FC2"
  • This stands for "Factory Code 1" & " Factory Code 2"
  • The Factory Code can be found on your Product Plate
  • Its located on the first line of digits, the 5th character in from the left

FCP Euro offers this Volvo breather system kit at an affordable price without having to sacrifice the quality that you and your Volvo deserve. If you notice that your Volvo does not operate with the same level of power it once had, or if your exhaust is emanating an unusual odor, this may be related to your Volvo breather system. This kit will replace rubber tubing and fittings that become brittle with age. The tubing can also become restricted due to built up oil deposits and sludge within the hoses. This kit includes a new oil trap, all of the breather hoses, an intake gasket and all of the necessary hose clamps.

What causes my breather system to fail?

  • Wrong oil grade, quality and/or viscosity
  • Vehicles driven too many miles between oil changes
  • Vehicles frequently driven short distances with many cold starts
  • Excessive idling
  • Fuels of low quality or with high alcohol content
  • Additives added to oil or fuel
  • High ambient temperature
  • High air humidity

What are some of the symptom’s I can expect if my breather system is clogged?

  • Illuminated oil pressure lamp. – Due to clogged oil suction strainer to oil pump or oil filter
  • Illuminated Check Engine Lamp- Due to incorrect engine fuel trim level parameters
  • Noise (whistling) – Noise due to high pressure in crankcase. This noise will stop if the oil filler cap is removed.
  • Poor Drivability- Clogged crankcase ventilation can reduce the engine performance
  • Uneven / Oscillating Idling- Caused by clogged crankcase ventilation
  • Oil leak- From engine seals due to restricted crankcase ventilation
  • Noise (knocking)- Low oil pressure can cause premature bearing wear and lead to internal engine component failure
  • High oil consumption/noise from Turbo
  • A damaged bearing or seal in the turbo due to lack of oil as a result of oil consumption.

What can I do to check for it?

  • The first step is to inspect the oil filter to see if it is abnormally dirty. An abnormally dirty filter is easily recognized by its thick, black deposits
  • If the engine has a problem with carbon deposits, the passageways in the engine block and oil trap may be completely or partially clogged. Remove and check the oil trap, hoses and their passageways in the engine block. There should not be any major collections of carbon deposits in the hoses or in the passageways in the block.
  • Drain the engine oil. Remove the oil pan and check the oil pan and crankcase for deposits. Normally, there should not be any deposits. Also check the oil suction strainer on the oil suction line for contaminants and deposits.
  • Use a low caliber Vacuum gauge to check for positive pressure through the dipstick tube

This Kit Includes:

Part SKU Brand MSRP
1x Crankcase Vent Hose VOL-30677388 Genuine volvo logoGenuine Volvo $93.35
1x Crankcase Vent Hose VOL-8692217 Genuine volvo logoGenuine Volvo $34.91
1x Crankcase Vent Hose VOL-8653339 Genuine volvo logoGenuine Volvo $10.43
1x Engine Coolant Hose and Crankcase Breather Hose Assembly VOL-30731068 Genuine volvo logoGenuine Volvo $238.55
2x Hose Clamp VOL-976584 Genuine volvo logoGenuine Volvo $4.99
2x Hose Clamp 976561 Oem supplier logoOEM Supplier $1.99
1x Hose Clamp 978171 Oem supplier logoOEM Supplier $1.99
2x Hose Clamp 977964 Oem supplier logoOEM Supplier $1.99
1x PCV Valve Oil Trap VOL-8692211 Genuine volvo logoGenuine Volvo $48.59
1x Hose Clamp VOL-978188 Genuine volvo logoGenuine Volvo $4.99
2x PCV Banjo Bolt VOL-31325709 Genuine volvo logoGenuine Volvo $18.23
1x Engine Intake Manifold Gasket 9458534 Elwis logoElwis $8.99
1x Oil Dipstick Seal REI-407757700 Reinz logoReinz $3.99
4x Metal Seal Ring / Washer OEM-11994 Oem supplier logoOEM Supplier $1.99
MSRP (bought separately): $508.15
Our kit price: $410.99
You save: $97.16

Fits These Cars:

2003 Volvo S60 Breather System Kit
Sub model: 2.4T
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2003 Volvo S60 Breather System Kit
Sub model: AWD
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2003 Volvo S60 Breather System Kit
Sub model: T5
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2003 Volvo S60 Breather System Kit
Sub model: 2.4T
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2003 Volvo S60 Breather System Kit
Sub model: AWD
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2003 Volvo S60 Breather System Kit
Sub model: T5
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2004 Volvo S60 Breather System Kit
Sub model: R
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2004 Volvo S60 Breather System Kit
Sub model: T5
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2004 Volvo S60 Breather System Kit
Sub model: 2.4
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2004 Volvo S60 Breather System Kit
Sub model: 2.5T
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2004 Volvo S60 Breather System Kit
Sub model: 2.5T AWD
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2004 Volvo S60 Breather System Kit
Sub model: R
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2004 Volvo S60 Breather System Kit
Sub model: T5
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2004 Volvo S60 Breather System Kit
Sub model: 2.5T
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2004 Volvo S60 Breather System Kit
Sub model: 2.5T AWD
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2005 Volvo S60 Breather System Kit
Sub model: 2.4
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2005 Volvo S60 Breather System Kit
Sub model: 2.5T AWD
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2005 Volvo S60 Breather System Kit
Sub model: R
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2005 Volvo S60 Breather System Kit
Sub model: T5
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2005 Volvo S60 Breather System Kit
Sub model: 2.5T
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2005 Volvo S60 Breather System Kit
Sub model: 2.5T AWD
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2005 Volvo S60 Breather System Kit
Sub model: R
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2005 Volvo S60 Breather System Kit
Sub model: T5
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2005 Volvo S60 Breather System Kit
Sub model: 2.5T
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2006 Volvo S60 Breather System Kit
Sub model: 2.5T
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2006 Volvo S60 Breather System Kit
Sub model: R
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2006 Volvo S60 Breather System Kit
Sub model: T5
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2006 Volvo S60 Breather System Kit
Sub model: 2.5T
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2006 Volvo S60 Breather System Kit
Sub model: R
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2006 Volvo S60 Breather System Kit
Sub model: T5
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2007 Volvo S60 Breather System Kit
Sub model: 2.5T
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2007 Volvo S60 Breather System Kit
Sub model: R
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2007 Volvo S60 Breather System Kit
Sub model: T5
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2007 Volvo S60 Breather System Kit
Sub model: 2.5T
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2007 Volvo S60 Breather System Kit
Sub model: R
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2007 Volvo S60 Breather System Kit
Sub model: T5
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2008 Volvo S60 Breather System Kit
Sub model: 2.5T
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2008 Volvo S60 Breather System Kit
Sub model: T5
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2008 Volvo S60 Breather System Kit
Sub model: 2.5T
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2008 Volvo S60 Breather System Kit
Sub model: T5
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2009 Volvo S60 Breather System Kit
Sub model: 2.5T
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2009 Volvo S60 Breather System Kit
Sub model: T5
From Chassis# 419151- And Up (Last 6 Digits of VIN)
2009 Volvo S60 Breather System Kit
Sub model: 2.5T
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2009 Volvo S60 Breather System Kit
Sub model: T5
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2003 Volvo V70 Breather System Kit
Sub model: 2.4T
FC1 - From Chassis# 453751- And Up (Last 6 Digits of VIN)
2003 Volvo V70 Breather System Kit
Sub model: AWD
FC1 - From Chassis# 453751- And Up (Last 6 Digits of VIN)
2003 Volvo V70 Breather System Kit
Sub model: T5
FC1 - From Chassis# 453751- And Up (Last 6 Digits of VIN)
2003 Volvo V70 Breather System Kit
Sub model: 2.4T
FC2 - From Chassis# 450537- And Up (Last 6 Digits of VIN)
2003 Volvo V70 Breather System Kit
Sub model: AWD
FC2 - From Chassis# 450537- And Up (Last 6 Digits of VIN)
2003 Volvo V70 Breather System Kit
Sub model: T5
FC2 - From Chassis# 450537- And Up (Last 6 Digits of VIN)
2003 Volvo V70 Breather System Kit
Sub model: 2.4T
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2003 Volvo V70 Breather System Kit
Sub model: AWD
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2003 Volvo V70 Breather System Kit
Sub model: T5
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2004 Volvo V70 Breather System Kit
Sub model: R
FC1 - From Chassis# 453751- And Up (Last 6 Digits of VIN)
2004 Volvo V70 Breather System Kit
Sub model: T5
FC1 - From Chassis# 453751- And Up (Last 6 Digits of VIN)
2004 Volvo V70 Breather System Kit
Sub model: 2.5T
FC1 - From Chassis# 453751- And Up (Last 6 Digits of VIN)
2004 Volvo V70 Breather System Kit
Sub model: 2.5T AWD
FC1 - From Chassis# 453751- And Up (Last 6 Digits of VIN)
2004 Volvo V70 Breather System Kit
Sub model: R
FC2 - From Chassis# 450537- And Up (Last 6 Digits of VIN)
2004 Volvo V70 Breather System Kit
Sub model: T5
FC2 - From Chassis# 450537- And Up (Last 6 Digits of VIN)
2004 Volvo V70 Breather System Kit
Sub model: 2.5T
FC2 - From Chassis# 450537- And Up (Last 6 Digits of VIN)
2004 Volvo V70 Breather System Kit
Sub model: 2.5T AWD
FC2 - From Chassis# 450537- And Up (Last 6 Digits of VIN)
2004 Volvo V70 Breather System Kit
Sub model: R
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2004 Volvo V70 Breather System Kit
Sub model: T5
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2004 Volvo V70 Breather System Kit
Sub model: 2.5T
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2004 Volvo V70 Breather System Kit
Sub model: 2.5T AWD
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2005 Volvo V70 Breather System Kit
Sub model: 2.5T
FC1 - From Chassis# 453751- And Up (Last 6 Digits of VIN)
2005 Volvo V70 Breather System Kit
Sub model: T5
FC1 - From Chassis# 453751- And Up (Last 6 Digits of VIN)
2005 Volvo V70 Breather System Kit
Sub model: R
FC1 - From Chassis# 453751- And Up (Last 6 Digits of VIN)
2005 Volvo V70 Breather System Kit
Sub model: 2.5T
FC2 - From Chassis# 450537- And Up (Last 6 Digits of VIN)
2005 Volvo V70 Breather System Kit
Sub model: T5
FC2 - From Chassis# 450537- And Up (Last 6 Digits of VIN)
2005 Volvo V70 Breather System Kit
Sub model: R
FC2 - From Chassis# 450537- And Up (Last 6 Digits of VIN)
2005 Volvo V70 Breather System Kit
Sub model: 2.5T
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2005 Volvo V70 Breather System Kit
Sub model: T5
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2005 Volvo V70 Breather System Kit
Sub model: R
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2006 Volvo V70 Breather System Kit
Sub model: 2.5T
FC1 - From Chassis# 453751- And Up (Last 6 Digits of VIN)
2006 Volvo V70 Breather System Kit
Sub model: R
FC1 - From Chassis# 453751- And Up (Last 6 Digits of VIN)
2006 Volvo V70 Breather System Kit
Sub model: 2.5T
FC2 - From Chassis# 450537- And Up (Last 6 Digits of VIN)
2006 Volvo V70 Breather System Kit
Sub model: R
FC2 - From Chassis# 450537- And Up (Last 6 Digits of VIN)
2006 Volvo V70 Breather System Kit
Sub model: 2.5T
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2006 Volvo V70 Breather System Kit
Sub model: R
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2007 Volvo V70 Breather System Kit
Sub model: 2.5T
FC1 - From Chassis# 453751- And Up (Last 6 Digits of VIN)
2007 Volvo V70 Breather System Kit
Sub model: R
FC1 - From Chassis# 453751- And Up (Last 6 Digits of VIN)
2007 Volvo V70 Breather System Kit
Sub model: 2.5T
FC2 - From Chassis# 450537- And Up (Last 6 Digits of VIN)
2007 Volvo V70 Breather System Kit
Sub model: R
FC2 - From Chassis# 450537- And Up (Last 6 Digits of VIN)
2007 Volvo V70 Breather System Kit
Sub model: 2.5T
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2007 Volvo V70 Breather System Kit
Sub model: R
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2003 Volvo XC70 Breather System Kit

From Chassis# 171666- And Up (Last 6 Digits of VIN)
2003 Volvo XC70 Breather System Kit

From Engine Serial# 3138171- & Up (Found on Timing Cover)
2004 Volvo XC70 Breather System Kit

From Chassis# 171666- And Up (Last 6 Digits of VIN)
2004 Volvo XC70 Breather System Kit

From Engine Serial# 3138171- & Up (Found on Timing Cover)
2005 Volvo XC70 Breather System Kit

From Chassis# 171666- And Up (Last 6 Digits of VIN)
2005 Volvo XC70 Breather System Kit

From Engine Serial# 3138171- & Up (Found on Timing Cover)
2006 Volvo XC70 Breather System Kit

From Chassis# 171666- And Up (Last 6 Digits of VIN)
2006 Volvo XC70 Breather System Kit

From Engine Serial# 3138171- & Up (Found on Timing Cover)
2007 Volvo XC70 Breather System Kit

From Chassis# 171666- And Up (Last 6 Digits of VIN)
2007 Volvo XC70 Breather System Kit

From Engine Serial# 3138171- & Up (Found on Timing Cover)
2003 Volvo XC90 Breather System Kit
Engine base: 2.5L L5, Sub model: Base
From Chassis# 134000- And Up (Last 6 Digits of VIN)
2003 Volvo XC90 Breather System Kit
Sub model: Base
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2004 Volvo XC90 Breather System Kit
Engine base: 2.5L L5, Sub model: 2.5T
From Chassis# 134000- And Up (Last 6 Digits of VIN)
2004 Volvo XC90 Breather System Kit
Sub model: 2.5T
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2005 Volvo XC90 Breather System Kit
Engine base: 2.5L L5, Sub model: 2.5T
From Chassis# 134000- And Up (Last 6 Digits of VIN)
2005 Volvo XC90 Breather System Kit
Sub model: 2.5T
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2006 Volvo XC90 Breather System Kit
Engine base: 2.5L L5, Sub model: 2.5T
From Chassis# 134000- And Up (Last 6 Digits of VIN)
2006 Volvo XC90 Breather System Kit
Sub model: 2.5T
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2004 Volvo S80 Breather System Kit
Sub model: 2.5T
From Chassis# 383596- And Up (Last 6 Digits of VIN)
2004 Volvo S80 Breather System Kit
Sub model: 2.5T AWD
From Chassis# 383596- And Up (Last 6 Digits of VIN)
2004 Volvo S80 Breather System Kit
Sub model: 2.5T
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2004 Volvo S80 Breather System Kit
Sub model: 2.5T AWD
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2005 Volvo S80 Breather System Kit
Sub model: 2.5T
From Chassis# 383596- And Up (Last 6 Digits of VIN)
2005 Volvo S80 Breather System Kit
Sub model: 2.5T AWD
From Chassis# 383596- And Up (Last 6 Digits of VIN)
2005 Volvo S80 Breather System Kit
Sub model: 2.5T
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2005 Volvo S80 Breather System Kit
Sub model: 2.5T AWD
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2006 Volvo S80 Breather System Kit
Sub model: 2.5T
From Chassis# 383596- And Up (Last 6 Digits of VIN)
2006 Volvo S80 Breather System Kit
Sub model: 2.5T AWD
From Chassis# 383596- And Up (Last 6 Digits of VIN)
2006 Volvo S80 Breather System Kit
Sub model: 2.5T
From Engine Serial# 3138171- & Up (Found on Timing Cover)
2006 Volvo S80 Breather System Kit
Sub model: 2.5T AWD
From Engine Serial# 3138171- & Up (Found on Timing Cover)
Product match fitment

Volvo PCV Breather System Kit - Genuine Volvo KIT-516251

Brand:
Genuine volvo logoGenuine Volvo
SKU #:
KIT-516251
Part:
Breather System Kit
OE Numbers:
9458534,30677388,8692217,8653339,30731068,8692211
FCP ID:
516251
$410.99 MSRP: $508.15
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  • Guaranteed to Fit, Guaranteed for Life We guarantee the fit and quality of our parts for life. If it doesn’t meet your expectations send it back for a replacement or refund. Learn more
  • Fitment Verified This product application guide has been tested to ensure it will accurately fit the cars outlined in our fitment guide.
  • Shop With Confidence We respect your privacy; we always keep your information confidential.
  • What If I Need to Return This Item? Not a problem! If you are not happy with your purchase, we will gladly help you exchange or return your items, provided you follow the guidelines outlined in our Returns Policy.
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Customer Reviews

Write a Review Average rating:
4.3 based on 4 review(s)
By: Marc
Sat, Dec 24 at 1:27AM

Great kit. Had all of what you would need to do this job. I swapped out the pinch clamps for the standard worm clamps. For this kit aside from the clamps, I would have included new banjo bolts and brass washers for the included line and an o-ring and clip set for the fuel line on the rail. Another 10-15 bucks wouldn't hurt for the time you would save if you ended up needing them. Good stuff, the parts all went in and fit like a champ!

By: Uriah
Sun, Nov 20 at 9:43PM
2005 2.5 T S60

Great kit! Everything I needed was included and clearly labeled. The hose clamps were the only headache I had with parts. I definitely busted my knuckles several times, and this wasn't an easy job, but it's done! I love being able to work on my Volvo and not have to pay the servicing fees. Thanks for the quality parts FCP!

By: Vlad
Mon, May 2 at 10:53AM
Mr

Excellent, all included, fast, great service.

By: John U
Wed, Mar 11 at 11:02PM

This is an area where you want nothing but OEM parts. This kit is pretty good though a couple of the clamps were not correct for my 2006 T5. I ended up running to the hardware store for one or two clamps. The crimp style clamps are stamped with their size so you can compare what you take off your car with what is in the kit. I won't hesitate to buy for my other S60 turbo when it is ready for a breather system overhaul.

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