Genuine Volvo
SKU: KIT-960PCVKIT

Volvo PCV Breather System Kit - 960PCVKIT

960, S90, V90



Available
Ships in 1 business day
Price each: $202.26
Core charges are assigned to parts that have reusable components by manufacturers to encourage the return of the used units. Once you return the old part you will be refunded for your core charge, details regarding the return will be emailed to you once you place the order. Note: The customer is responsible for the cost of return shipping.
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Description

Details

SKU:
KIT-960PCVKIT
FCP Euro ID:
Quality:
Genuine

OE Numbers

976561, 980038, 976559, 6842024, 3531080, 8653339, 1271699, 21431699, 1366539, 9135643, 30713120, 976584, 948219, 975279, 977178, 9135060

MFG Numbers

976561, JA5044, 703742100, 977178, 23439602

This Kit Includes

Qty Part SKU Brand Price
2 Engine Crankcase Breather Hose Clamp OEM-976561 $2.58
2 Engine Crankcase Breather Hose Clamp VOL-976559 $8.18
1 Engine Crankcase Breather Hose VOL-6842024 $60.99
1 Engine Crankcase Breather Hose VOL-3531080 $40.79
1 Engine Crankcase Breather Hose VOL-8653339 $15.29
1 Engine Intake Manifold Gasket PAY-JA5044 $10.59
1 Engine Oil Separator VOL-9135643 $45.59
1 Engine Crankcase Vent O-Ring REI-703742100 $3.79
2 Engine Crankcase Breather Hose Clamp VOL-976584 $7.18
1 Engine Crankcase Breather Hose Clamp OEM-977178 $1.69
1 Flame Trap Kit PPS-23439602 $5.59

Product Information

FCP Euro offers this Volvo breather system kit at an affordable price without having to sacrifice the quality that you and your Volvo deserve. If you notice that your Volvo does not operate with the same level of power it once had, or if your exhaust is emanating an unusual odor, this may be related to your Volvo breather system. This kit will replace rubber tubing and fittings that become brittle with age. The tubing can also become restricted due to built up oil deposits and sludge within the hoses. This kit includes a new oil trap, all of the breather hoses, an intake gasket and all of the necessary hose clamps.

NOTE This kit will come with an extra/spare flame trap.

What causes my breather system to fail?

  • Wrong oil grade, quality and/or viscosity
  • Vehicles driven too many miles between oil changes
  • Vehicles frequently driven short distances with many cold starts
  • Excessive idling
  • Fuels of low quality or with high alcohol content
  • Additives added to oil or fuel
  • High ambient temperature
  • High air humidity

What are some of the symptom’s I can expect if my breather system is clogged?

  • Illuminated oil pressure lamp. – Due to clogged oil suction strainer to oil pump or oil filter
  • Illuminated Check Engine Lamp- Due to incorrect engine fuel trim level parameters
  • Noise (whistling) – Noise due to high pressure in crankcase. This noise will stop if the oil filler cap is removed.
  • Poor Drivability- Clogged crankcase ventilation can reduce the engine performance
  • Uneven / Oscillating Idling- Caused by clogged crankcase ventilation
  • Oil leak- From engine seals due to restricted crankcase ventilation
  • Noise (knocking)- Low oil pressure can cause premature bearing wear and lead to internal engine component failure
  • High oil consumption/noise from Turbo
  • A damaged bearing or seal in the turbo due to lack of oil as a result of oil consumption.

What can I do to check for it?

  • The first step is to inspect the oil filter to see if it is abnormally dirty. An abnormally dirty filter is easily recognized by its thick, black deposits
  • If the engine has a problem with carbon deposits, the passageways in the engine block and oil trap may be completely or partially clogged. Remove and check the oil trap, hoses and their passageways in the engine block. There should not be any major collections of carbon deposits in the hoses or in the passageways in the block.
  • Drain the engine oil. Remove the oil pan and check the oil pan and crankcase for deposits. Normally, there should not be any deposits. Also check the oil suction strainer on the oil suction line for contaminants and deposits.
  • Use a low caliber Vacuum gauge to check for positive pressure through the dipstick tube

How to Replace your Volvo PCV (Video)

We're here with Ben McNally to show you how to replace the PCV system on a 1996 Volvo 850 Turbo. Don't hesitate to give us a call if you have any questions 1-877-634-0063

Additional Information

PCV Breather Box Guide - Symptoms and Diagnosis

Fits These Cars

Volvo 960

  • 1992 Volvo 960 Engine Crankcase Breather Hose Kit
    Automatic RWD Sedan 2.9L L6 B6304F Gas
  • 1992 Volvo 960 Engine Crankcase Breather Hose Kit
    Automatic RWD Wagon 2.9L L6 B6304F Gas
  • 1993 Volvo 960 Engine Crankcase Breather Hose Kit
    Automatic RWD Sedan 2.9L L6 B6304F Gas
  • 1993 Volvo 960 Engine Crankcase Breather Hose Kit
    Automatic RWD Wagon 2.9L L6 B6304F Gas
  • 1994 Volvo 960 Engine Crankcase Breather Hose Kit
    Automatic RWD Sedan 2.9L L6 B6304F Gas
  • 1994 Volvo 960 Engine Crankcase Breather Hose Kit
    Automatic RWD Wagon 2.9L L6 B6304F Gas
  • 1995 Volvo 960 Engine Crankcase Breather Hose Kit
    Automatic RWD Sedan 2.9L L6 B6304S2 Gas
  • 1995 Volvo 960 Engine Crankcase Breather Hose Kit
    Automatic RWD Wagon 2.9L L6 B6304S2 Gas
  • 1996 Volvo 960 Engine Crankcase Breather Hose Kit
    Automatic RWD Sedan 2.9L L6 B6304S2 Gas
  • 1996 Volvo 960 Engine Crankcase Breather Hose Kit
    Automatic RWD Wagon 2.9L L6 B6304S2 Gas
  • 1997 Volvo 960 Engine Crankcase Breather Hose Kit
    Automatic RWD Sedan 2.9L L6 B6304S2 Gas
  • 1997 Volvo 960 Engine Crankcase Breather Hose Kit
    Automatic RWD Wagon 2.9L L6 B6304S2 Gas

Volvo S90

  • 1997 Volvo S90 Engine Crankcase Breather Hose Kit
    Automatic RWD Sedan 2.9L L6 B6304S2 Gas
  • 1998 Volvo S90 Engine Crankcase Breather Hose Kit
    Automatic RWD Sedan 2.9L L6 B6304S2 Gas

Volvo V90

  • 1997 Volvo V90 Engine Crankcase Breather Hose Kit
    Automatic RWD Wagon 2.9L L6 B6304S2 Gas
  • 1998 Volvo V90 Engine Crankcase Breather Hose Kit
    Automatic RWD Wagon 2.9L L6 B6304S2 Gas

Product Reviews

8 Reviews

5.0
Average rating
Leave a review
Christopher
on Sun, Sep 02 at 02:19PM
Breather kit
Great products, great quality
Kevin Lozano
on Fri, Mar 02 at 03:34AM
DIYer
Perfect fit for for 97 volvo 960.
Peter Taylor
on Mon, Jan 23 at 11:44PM
Retired Military
Quality materials, perfect fit, essential to a complete tuneup. Thanks!
Brooks
on Mon, Mar 07 at 08:54PM
Breather Kit
I considered buying the flap trap only, but so glad I got the full kit. It's enough work to get the intake manifold out to install this, so it was amazing to have all parts on hand. Everything lined up as it should, great quality.
Miss
on Sun, Sep 06 at 11:08PM
Harrison
Great kit. My Volvo dealer charged $500 to install. Thx to Genuine Volvo install and parts, I'm now warranted for 2 years. My 960- 964 1996 breathed a huge sigh of relief! It's soooo happy with this new system!
Logan
on Fri, Sep 04 at 01:20AM
PCV Breather Kit
All the parts themselves are of good quality. The main parts like the flame trap, the oil trap, hoses and clamps were genuine Volvo. I didn't have to use ALL the parts in the kit (like the intake gasket), but now I have extra hose clamps at least! Worth it if you need a kit for the whole PCV system. (or just the flame and oil trap, and hoses).
James
on Thu, Jul 10 at 07:18PM
These kits are fantastic. It has everything you need and it makes the job easier.
Wayne Smith
on Thu, Nov 14 at 11:24PM
My 97 960 after 16 years it was time to change the PCV system. This kit with Level 2 parts was outstanding, everything is in the kit. You also have two up graded parts from the OEM. The green O-ring I have learn to installed this part with the flat side against the engine, I recommend to used a little RTV on the PCV Trap box nipple. The lower seal was great, cause no more clamps just installed. The hardest to me was the lower intake manifold nut that was hiding under the main wire harness. This is also a perfect time after 16 years in replacing you manifold 6 rubber boots, replace O-ring on the side VAC fitting, clean the throttle body, send your injectors for ultrasonic clean and flow test. Replace any broken VAC lines. 10 Star!!

Questions & Answers

Ask a question
Question Posted by a customer
As far as I know, replacing the components of the PCV kit requires the removal of the intake manifold, which is secured to 6 rubber bellows with 6 Oetiker clamps. Are these clamps included in the kit? If not, can the Oetiker clamps be re-used?
Answer (Posted by FCP Euro Products Team)
The hose clamps are not included in the kit - you'll need 12x p/n 981394.
Question Posted by a customer
will KIT-960PCVKIT fit VIN YV1KW9603V1040510
Answer (Posted by FCP Euro Products Team)
Yes, this will fit the vehicle.

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