Volvo PCV Breather System Kit (960 S90 V90) - 960PCVKIT

Volvo PCV Breather System Kit (960 S90 V90)


Be sure to check the fitment guide below for specific details tailored to YOUR model. Your engine serial number is located on your timing cover.

FCP Euro offers this Volvo breather system kit at an affordable price without having to sacrifice the quality that you and your Volvo deserve. If you notice that your Volvo does not operate with the same level of power it once had, or if your exhaust is emanating an unusual odor, this may be related to your Volvo breather system. This kit will replace rubber tubing and fittings that become brittle with age. The tubing can also become restricted due to built up oil deposits and sludge within the hoses. This kit includes a new oil trap, all of the breather hoses, an intake gasket and all of the necessary hose clamps.

What causes my breather system to fail?

  • Wrong oil grade, quality and/or viscosity
  • Vehicles driven too many miles between oil changes
  • Vehicles frequently driven short distances with many cold starts
  • Excessive idling
  • Fuels of low quality or with high alcohol content
  • Additives added to oil or fuel
  • High ambient temperature
  • High air humidity

What are some of the symptom’s I can expect if my breather system is clogged?

  • Illuminated oil pressure lamp. – Due to clogged oil suction strainer to oil pump or oil filter
  • Illuminated Check Engine Lamp- Due to incorrect engine fuel trim level parameters
  • Noise (whistling) – Noise due to high pressure in crankcase. This noise will stop if the oil filler cap is removed.
  • Poor Drivability- Clogged crankcase ventilation can reduce the engine performance
  • Uneven / Oscillating Idling- Caused by clogged crankcase ventilation
  • Oil leak- From engine seals due to restricted crankcase ventilation
  • Noise (knocking)- Low oil pressure can cause premature bearing wear and lead to internal engine component failure
  • High oil consumption/noise from Turbo
  • A damaged bearing or seal in the turbo due to lack of oil as a result of oil consumption.

What can I do to check for it?

  • The first step is to inspect the oil filter to see if it is abnormally dirty. An abnormally dirty filter is easily recognized by its thick, black deposits
  • If the engine has a problem with carbon deposits, the passageways in the engine block and oil trap may be completely or partially clogged. Remove and check the oil trap, hoses and their passageways in the engine block. There should not be any major collections of carbon deposits in the hoses or in the passageways in the block.
  • Drain the engine oil. Remove the oil pan and check the oil pan and crankcase for deposits. Normally, there should not be any deposits. Also check the oil suction strainer on the oil suction line for contaminants and deposits.
  • Use a low caliber Vacuum gauge to check for positive pressure through the dipstick tube

How to Replace your Volvo PCV (Video)

We're here with Ben McNally to show you how to replace the PCV system on a 1996 Volvo 850 Turbo. Don't hesitate to give us a call if you have any questions 1-877-634-0063

This Kit Includes:

Part SKU Brand MSRP
2x Hose Clamp 976561 Oem supplier logoOEM Supplier $1.99
2x Crankcase Vent Hose Clamp VOL-976559 Genuine volvo logoGenuine Volvo $5.99
1x Crankcase Vent Hose VOL-6842024 Genuine volvo logoGenuine Volvo $34.99
1x Crankcase Vent Hose VOL-3531080 Genuine volvo logoGenuine Volvo $29.99
1x Crankcase Vent Hose VOL-8653339 Genuine volvo logoGenuine Volvo $12.99
1x Engine Intake Manifold Gasket PPS-21431699 Pro parts sweden logoPro Parts Sweden $4.99
1x PCV Oil Trap VOL-9135643 Genuine volvo logoGenuine Volvo $40.99
1x Engine Crankcase Vent O-Ring REI-703742100 Reinz logoReinz $4.99
2x Hose Clamp VOL-976584 Genuine volvo logoGenuine Volvo $4.99
1x Flame Trap VOL-1389657 Genuine volvo logoGenuine Volvo $10.99
1x Flame Trap Bushing PPS-23436010 Pro parts sweden logoPro Parts Sweden $1.09
1x Flame Trap Nipple PPS-23435060 Pro parts sweden logoPro Parts Sweden $1.99
1x Flame Trap O-Ring PPS-23435063 Pro parts sweden logoPro Parts Sweden $1.99
1x Hose Clamp 977178 Oem supplier logoOEM Supplier $1.99
MSRP (bought separately): $172.93
Our kit price: $129.99
You save: $42.94

Fits These Cars:

1992 Volvo 960 PCV Valve Kit
Engine base: 2.9L L6, Sub model: Base
1993 Volvo 960 PCV Valve Kit
Engine base: 2.9L L6, Sub model: Base
1994 Volvo 960 PCV Valve Kit
Engine base: 2.9L L6, Sub model: Base
1995 Volvo 960 PCV Valve Kit
Engine base: 2.9L L6, Sub model: Base
1996 Volvo 960 PCV Valve Kit
Engine base: 2.9L L6, Sub model: Base
1997 Volvo 960 PCV Valve Kit
Engine base: 2.9L L6, Sub model: Base
1998 Volvo S90 PCV Valve Kit
Engine base: 2.9L L6, Sub model: Base
1997 Volvo S90 PCV Valve Kit
Engine base: 2.9L L6, Sub model: Base
1998 Volvo V90 PCV Valve Kit
Engine base: 2.9L L6, Sub model: Base
1997 Volvo V90 PCV Valve Kit
Engine base: 2.9L L6, Sub model: Base
Product match fitment

Volvo PCV Breather System Kit (960 S90 V90) - 960PCVKIT

Brand:
Genuine volvo logoGenuine Volvo
SKU #:
KIT-960PCVKIT
Part:
PCV Valve Kit
OE Numbers:
463835,976561,976559,6842024,3531080,8653339,1271699,9135643,30713120,976584,1389657,9146010,9135060,978345
FCP ID:
424315
$129.99 MSRP: $142.99
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  • Fitment Verified This product application guide has been tested to ensure it will accurately fit the cars outlined in our fitment guide.
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Customer Reviews

Write a Review Average rating:
5.0 based on 5 review(s)
By: Brooks
Mon, Mar 7 at 8:54PM
Breather Kit

I considered buying the flap trap only, but so glad I got the full kit. It's enough work to get the intake manifold out to install this, so it was amazing to have all parts on hand. Everything lined up as it should, great quality.

By: Miss
Sun, Sep 6 at 11:08PM
Harrison

Great kit. My Volvo dealer charged $500 to install. Thx to Genuine Volvo install and parts, I'm now warranted for 2 years. My 960- 964 1996 breathed a huge sigh of relief! It's soooo happy with this new system!

By: Logan
Fri, Sep 4 at 1:20AM
Pcv Breather Kit

All the parts themselves are of good quality. The main parts like the flame trap, the oil trap, hoses and clamps were genuine Volvo. I didn't have to use ALL the parts in the kit (like the intake gasket), but now I have extra hose clamps at least! Worth it if you need a kit for the whole PCV system. (or just the flame and oil trap, and hoses).

By: James
Thu, Jul 10 at 7:18PM

These kits are fantastic. It has everything you need and it makes the job easier.

By: Wayne Smith
Thu, Nov 14 at 11:24PM

My 97 960 after 16 years it was time to change the PCV system. This kit with Level 2 parts was outstanding, everything is in the kit. You also have two up graded parts from the OEM. The green O-ring I have learn to installed this part with the flat side against the engine, I recommend to used a little RTV on the PCV Trap box nipple. The lower seal was great, cause no more clamps just installed. The hardest to me was the lower intake manifold nut that was hiding under the main wire harness. This is also a perfect time after 16 years in replacing you manifold 6 rubber boots, replace O-ring on the side VAC fitting, clean the throttle body, send your injectors for ultrasonic clean and flow test. Replace any broken VAC lines. 10 Star!!

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