More Volvo PCV Breather System Kit - Genuine Volvo KIT-538762
Genuine Volvo
SKU: KIT-538762

Volvo PCV Breather System Kit - Genuine Volvo KIT-538762

850

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5 Ratings
Available
Ships in 1 business day
Price each: $409.14
Core charges are assigned to parts that have reusable components by manufacturers to encourage the return of the used units. Once you return the old part you will be refunded for your core charge, details regarding the return will be emailed to you once you place the order. Note: The customer is responsible for the cost of return shipping.
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What does this include?

Description

Details

SKU:
KIT-538762
FCP Euro ID:
Quality:
Genuine

OE Numbers

9135636, 976561, 980038, 977964, 9146489, 9146344, 9146488, 9146756, 940096, 1275379, 30637865, 1397983, 976734, 1306703, 978345, 9146010, 977178, 1389657, 9135060, 13641286708, 7561210, 0199971348, 13641730767, 9146757, 8653339, 1271654, 9146266, 1275055, 1271771

MFG Numbers

976561, 977964, 045721, 21437865, 977178, 1389657, 1002533, 23435060, 13641286708EC, ABV0186, ABV0204, 394360, 713498200, 1271771

This Kit Includes

Qty Part SKU Brand Price
1 Engine Crankcase Breather Hose VOL-9135636 $101.99
5 Engine Crankcase Breather Hose Clamp OEM-976561 $6.45
2 Engine Crankcase Breather Hose Clamp OEM-977964 $2.78
1 Engine Crankcase Breather Hose VOL-9146489 $32.69
1 Engine Crankcase Breather Hose VOL-9146344 $9.69
1 Engine Crankcase Breather Hose VOL-9146488 $27.49
1 Engine Oil Separator VOL-9146756 $50.59
1 Engine Oil Filler Cap Gasket ELR-045721 $0.89
1 Engine Oil Dipstick Tube O-Ring PPS-21437865 $1.19
2 Vacuum Hose VOL-976734 $34.84
2 Flame Trap O-Ring VOL-978345 $7.18
1 Flame Trap Bushing VOL-9146010 $4.39
1 Engine Crankcase Breather Hose Clamp OEM-977178 $1.69
1 Flame Trap SKA-1389657 $2.09
1 Flame Trap Nipple PPS-23435060 $0.99
10 Fuel Injector O-Ring CRP-13641286708EC $13.90
1 Engine Crankcase Breather Hose CRP-ABV0186 $12.29
1 Engine Crankcase Breather Hose CRP-ABV0204 $10.19
1 Engine Crankcase Breather Hose VOL-1271654 $65.25
1 Engine Intake Manifold Gasket ELR-394360 $6.59
1 Engine Intake Manifold Gasket REI-713498200 $10.19
1 Engine Crankcase Breather Hose URO-001143 $5.79

Product Information

FITMENT NOTE

The 850 non turbo models used several different variations with their breather kits. Some of the parts in this kit may not be used for your vehicle. FCP recommends that you pay close attention to the items removed from your vehicle and compare to the items that are supplied in this kit. Due to various breather system part number combinations there will be some unused components like the extra intake manifold gasket. This is built to offer the full year range components for every VIN break through Volvo that year for the B5254FS engine. So do not be alarmed as some parts will remain unused.

FCP Euro offers this Volvo breather system kit at an affordable price without having to sacrifice the quality that you and your Volvo deserve. If you notice that your Volvo does not operate with the same level of power it once had, or if your exhaust is emanating an unusual odor, this may be related to your Volvo breather system. This kit will replace rubber tubing and fittings that become brittle with age. The tubing can also become restricted due to built up oil deposits and sludge within the hoses. This kit includes a new oil trap, all of the breather hoses, an intake gasket and all of the necessary hose clamps.

What causes my breather system to fail?

  • Wrong oil grade, quality and/or viscosity
  • Vehicles driven too many miles between oil changes
  • Vehicles frequently driven short distances with many cold starts
  • Excessive idling
  • Fuels of low quality or with high alcohol content
  • Additives added to oil or fuel
  • High ambient temperature
  • High air humidity

What are some of the symptom’s I can expect if my breather system is clogged?

  • Illuminated oil pressure lamp. – Due to clogged oil suction strainer to oil pump or oil filter
  • Illuminated Check Engine Lamp- Due to incorrect engine fuel trim level parameters
  • Noise (whistling) – Noise due to high pressure in crankcase. This noise will stop if the oil filler cap is removed.
  • Poor Drivability- Clogged crankcase ventilation can reduce the engine performance
  • Uneven / Oscillating Idling- Caused by clogged crankcase ventilation
  • Oil leak- From engine seals due to restricted crankcase ventilation
  • Noise (knocking)- Low oil pressure can cause premature bearing wear and lead to internal engine component failure
  • High oil consumption/noise from Turbo
  • A damaged bearing or seal in the turbo due to lack of oil as a result of oil consumption.

What can I do to check for it?

  • The first step is to inspect the oil filter to see if it is abnormally dirty. An abnormally dirty filter is easily recognized by its thick, black deposits
  • If the engine has a problem with carbon deposits, the passageways in the engine block and oil trap may be completely or partially clogged. Remove and check the oil trap, hoses and their passageways in the engine block. There should not be any major collections of carbon deposits in the hoses or in the passageways in the block.
  • Drain the engine oil. Remove the oil pan and check the oil pan and crankcase for deposits. Normally, there should not be any deposits. Also check the oil suction strainer on the oil suction line for contaminants and deposits.
  • Use a low caliber Vacuum gauge to check for positive pressure through the dipstick tube

How to Replace your Volvo PCV (Video)

We're here with Ben McNally to show you how to replace the PCV system on a 1996 Volvo 850 Turbo. Don't hesitate to give us a call if you have any questions 1-877-634-0063

WARNING: Proposition 65 information

Additional Information

PCV Breather Box Guide - Symptoms and Diagnosis

Fits These Cars

Volvo 850

  • 1993 Volvo 850 GLT Engine Crankcase Breather Hose Kit
    Automatic FWD Sedan 2.4L L5 B5254FS Gas
    Notes: w/ Bosch LH 3.2
  • 1993 Volvo 850 GLT Engine Crankcase Breather Hose Kit
    Manual FWD Sedan 2.4L L5 B5254FS Gas
    Notes: w/ Bosch LH 3.2
  • 1994 Volvo 850 Engine Crankcase Breather Hose Kit
    Automatic FWD Sedan 2.4L L5 B5254FS Gas
    Notes: w/ Bosch LH 3.2
  • 1994 Volvo 850 Engine Crankcase Breather Hose Kit
    Manual FWD Sedan 2.4L L5 B5254FS Gas
    Notes: w/ Bosch LH 3.2
  • 1994 Volvo 850 Engine Crankcase Breather Hose Kit
    Automatic FWD Wagon 2.4L L5 B5254FS Gas
    Notes: w/ Bosch LH 3.2
  • 1994 Volvo 850 Engine Crankcase Breather Hose Kit
    Manual FWD Wagon 2.4L L5 B5254FS Gas
    Notes: w/ Bosch LH 3.2
  • 1994 Volvo 850 GLT Engine Crankcase Breather Hose Kit
    Automatic FWD Sedan 2.4L L5 B5254FS Gas
    Notes: w/ Bosch LH 3.2
  • 1994 Volvo 850 GLT Engine Crankcase Breather Hose Kit
    Manual FWD Sedan 2.4L L5 B5254FS Gas
    Notes: w/ Bosch LH 3.2
  • 1995 Volvo 850 Engine Crankcase Breather Hose Kit
    Automatic FWD Sedan 2.4L L5 B5254FS Gas
    Notes: w/ Bosch LH 3.2 & Manual Trans Only
  • 1995 Volvo 850 Engine Crankcase Breather Hose Kit
    Manual FWD Sedan 2.4L L5 B5254FS Gas
    Notes: w/ Bosch LH 3.2 & Manual Trans Only
  • 1995 Volvo 850 Engine Crankcase Breather Hose Kit
    Automatic FWD Wagon 2.4L L5 B5254FS Gas
    Notes: w/ Bosch LH 3.2 & Manual Trans Only
  • 1995 Volvo 850 Engine Crankcase Breather Hose Kit
    Manual FWD Wagon 2.4L L5 B5254FS Gas
    Notes: w/ Bosch LH 3.2 & Manual Trans Only
  • 1995 Volvo 850 GLT Engine Crankcase Breather Hose Kit
    Automatic FWD Sedan 2.4L L5 B5254FS Gas
    Notes: w/ Bosch LH 3.2 & Manual Trans Only
  • 1995 Volvo 850 GLT Engine Crankcase Breather Hose Kit
    Manual FWD Sedan 2.4L L5 B5254FS Gas
    Notes: w/ Bosch LH 3.2 & Manual Trans Only
  • 1995 Volvo 850 GLT Engine Crankcase Breather Hose Kit
    Automatic FWD Wagon 2.4L L5 B5254FS Gas
    Notes: w/ Bosch LH 3.2 & Manual Trans Only
  • 1995 Volvo 850 GLT Engine Crankcase Breather Hose Kit
    Manual FWD Wagon 2.4L L5 B5254FS Gas
    Notes: w/ Bosch LH 3.2 & Manual Trans Only
  • 1996 Volvo 850 Engine Crankcase Breather Hose Kit
    Automatic FWD Sedan 2.4L L5 B5254FS Gas
    Notes: w/ Bosch Motronic 4.4 & Manual Trans Only
  • 1996 Volvo 850 Engine Crankcase Breather Hose Kit
    Manual FWD Sedan 2.4L L5 B5254FS Gas
    Notes: w/ Bosch Motronic 4.4 & Manual Trans Only
  • 1996 Volvo 850 Engine Crankcase Breather Hose Kit
    Automatic FWD Wagon 2.4L L5 B5254FS Gas
    Notes: w/ Bosch Motronic 4.4 & Manual Trans Only
  • 1996 Volvo 850 Engine Crankcase Breather Hose Kit
    Manual FWD Wagon 2.4L L5 B5254FS Gas
    Notes: w/ Bosch Motronic 4.4 & Manual Trans Only
  • 1996 Volvo 850 GLT Engine Crankcase Breather Hose Kit
    Automatic FWD Sedan 2.4L L5 B5254FS Gas
    Notes: w/ Bosch Motronic 4.4 & Manual Trans Only
  • 1996 Volvo 850 GLT Engine Crankcase Breather Hose Kit
    Manual FWD Sedan 2.4L L5 B5254FS Gas
    Notes: w/ Bosch Motronic 4.4 & Manual Trans Only
  • 1996 Volvo 850 GLT Engine Crankcase Breather Hose Kit
    Automatic FWD Wagon 2.4L L5 B5254FS Gas
    Notes: w/ Bosch Motronic 4.4 & Manual Trans Only
  • 1996 Volvo 850 GLT Engine Crankcase Breather Hose Kit
    Manual FWD Wagon 2.4L L5 B5254FS Gas
    Notes: w/ Bosch Motronic 4.4 & Manual Trans Only
  • 1997 Volvo 850 Engine Crankcase Breather Hose Kit
    Automatic FWD Sedan 2.4L L5 B5254FS Gas
    Notes: w/ Bosch Motronic 4.4 & Manual Trans Only
  • 1997 Volvo 850 Engine Crankcase Breather Hose Kit
    Manual FWD Sedan 2.4L L5 B5254FS Gas
    Notes: w/ Bosch Motronic 4.4 & Manual Trans Only
  • 1997 Volvo 850 Engine Crankcase Breather Hose Kit
    Automatic FWD Wagon 2.4L L5 B5254FS Gas
    Notes: w/ Bosch Motronic 4.4 & Manual Trans Only
  • 1997 Volvo 850 Engine Crankcase Breather Hose Kit
    Manual FWD Wagon 2.4L L5 B5254FS Gas
    Notes: w/ Bosch Motronic 4.4 & Manual Trans Only
  • 1997 Volvo 850 GLT Engine Crankcase Breather Hose Kit
    Automatic FWD Sedan 2.4L L5 B5244T Gas
    Notes: w/ Bosch Motronic 4.4 & Manual Trans Only
  • 1997 Volvo 850 GLT Engine Crankcase Breather Hose Kit
    Manual FWD Sedan 2.4L L5 B5244T Gas
    Notes: w/ Bosch Motronic 4.4 & Manual Trans Only
  • 1997 Volvo 850 GLT Engine Crankcase Breather Hose Kit
    Automatic FWD Wagon 2.4L L5 B5244T Gas
    Notes: w/ Bosch Motronic 4.4 & Manual Trans Only
  • 1997 Volvo 850 GLT Engine Crankcase Breather Hose Kit
    Manual FWD Wagon 2.4L L5 B5244T Gas
    Notes: w/ Bosch Motronic 4.4 & Manual Trans Only

Product Reviews

5 Reviews

4.4
Average rating
Leave a review
Milo P
on Mon, Nov 28 at 11:31PM
-
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Spencer
on Wed, Apr 04 at 10:57PM
Engineer
Everything necessary was in the kit but there were also extra items that weren't required. It's a little annoying after verifying my engine code met the criteria for the kit but overall it's easier than piecing it all together. Cracked open my old box and it was totally fine (250k). I probably could have gotten away with just replacing the ancillary rubber components that hardened up and started leaking. It would appear that running synthetic for the last 80k miles really kept everything clean inside.
Robert DIY
on Mon, Feb 12 at 07:44PM
Great kit for NA PCV on 850
Very nice kit for doing the PCV system service on the NA 850, S70, & V70 cars prior to '99. Plastic hose was a little tricky figuring out but no big deal.
850
on Mon, Aug 15 at 12:18AM
Perfect fit but It's not that easy to replace
Perfect fit but It's not that easy to replace your self..
Greg D
on Thu, Oct 15 at 08:30AM
Volvo PCV Breather System Kit (850 Non Turbo) - 850NA96
Nice kit of parts for this repair job. You will not use all of them and some may not work although they are supposed to fit. Still, it beats trying to figure all the parts out on your own. Buy your own clamps unless you have a crimper for the type they include in the kit. It's nice that they list all the parts separately on the invoice so you can return what you don't need. OEM Volvo parts are not cheap.

Questions & Answers

Ask a question
Question Posted by Jacob
will this kit fit my n/a 1997 base model 850 wagon
Answer (Posted by FCP Euro Products Team)
Yes, if your vehicle has Bosch Motronic 4.4 & Manual Trans Only.
Question Posted by a customer
Does this kit fit on my 1994 850 with the B5252 engine? And do you ship to Europe?
Answer (Posted by FCP Euro Products Team)
This kit fits 1993-1997 Non Turbo 850's. We also ship to Europe.
Question Posted by a customer
This kit has two intake manifold gaskets. If one is not used, could I return it for its refund? Other parts may also not be used at installation of this kit. Could those parts also be returned for refunds?
Answer (Posted by FCP Euro Products Team)
Hello, That's a great question. Normally we don't accept individual items from a kit to be returned however due to the nature of this kit where some components may or may not be used, a return of any unnecessary items will be accepted. Thanks!

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